MANUFACTURING EXCELLENCE
Warehouse and production
on one connected record.
RFID WMS and Connected MES raise operating efficiency in chemical and materials plants, with every batch traceable from receipt to release.
OUR SYSTEMS
Two systems.
One connected record.
Start with the problem that matters most and add modules as you grow.
- Market forecast
- Vendor management
- Procurement orders
- Customs clearance
- Logistics
- Shipment
- Cost management
- Sales & PO management
- Raw-material warehouse
- Acceptance
- Finished-goods warehouse
- Production-line warehouse
- Production plan
- APS scheduling
- MES
- QMS quality
- LIMS
- EMS & optimisation
- Digital twin server
- Equipment edge server (PLC data)
- EMS edge server (energy and environment sensors)
- Thingple WMS
- Thingple MES
- Your existing systems, connected
Every record in both suites is tied together by the same SMART ID. Choose a tab below to light up its part of the map.
A warehouse that records its own movements.
A mature RFID-WMS used for years in large chemical and materials enterprises, including BASF and SUEZ. Forklifts read tags as operators work, so inventory, locations and tasks stay in step with the physical floor.
Discuss warehouse management ↗- Tailored to central, production, raw-material and finished-goods warehouses, plus hazardous-waste storage, sample storage and precious-metals management
- Data gateway to SAP and other ERP systems
- Forklift and access-control checks help prevent incorrect shipments
- Bulk RFID scanning simplifies inventory counting
- Automated reports and data visualization
- Higher warehouse utilization and operating efficiency
- Inbound notice
- Bind RFID to pallet
- Putaway
- Cycle counting
- Picking
- Gate verification
- Loading
See production as it happens.
A real-time production control platform for chemical and materials plants. Edge gateways collect equipment, process and material data, so planning, execution, monitoring and quality share one live record, down to every batch.
Discuss manufacturing execution ↗- Digital-twin dashboards show line status, equipment and quality on one screen
- Paperless work orders, closed loop from instruction to archive
- Scheduling suggestions based on equipment status, order priority and energy use
- Parameter limits trigger alerts, with automatic process-compliance checks
- Trace any quality issue from the finished serial number back to the raw-material batch
- Stand-alone MES, or modules that add to your existing systems
- Formulation
- Actual feeding
- Reactor process
- Quality results
- Batch record
- Laboratory management
- Environmental monitoring
- Cold-chain traceability
- Industrial gas management
- Asset-tracking IoT
WEIGHT-BASED DOUBLE VERIFICATION
The last physical line of defense:
goods · weight · code
Before material enters the production line, RFID and a smart scale confirm that the goods, their weight and their code all agree.
- 1Goods receipt / samplingIncoming binding zone
- 2Label and bind RFID tagIncoming binding zone
- 3Weight double verificationSmart scale reads UID and weighs; encoded once specs pass
- 4Putaway at recommended locationForklift identifies and locks the location automatically
- 5FIFO and counting in the warehouseReal-time dashboard, one-click counting
- 6Guided retrievalDriven by material requisition or work order
- 7Outbound re-weighingSecondary UID-and-weight check
- 8Release to production lineReleased only when everything matches
- Labels are checked against work orders by eye
- Similar materials are easily confused
- Weight is not verified in real time
- Errors surface only after material is on the line, at great cost
- Scale antennas read the pallet’s RFID UID automatically
- The scale compares the UID’s expected weight with the measured weight
- Consistent: released to the line
- Deviation: instant alarm and interception
STRATEGIC COOPERATION / YOKOGAWA CHINA
Connecting material visibility with factory automation
Thingple and Yokogawa China have signed a strategic cooperation memorandum to explore opportunities in factory automation and manufacturing operations digitalization. The collaboration brings together Thingple’s RFID, warehouse management and manufacturing software capabilities with Yokogawa’s expertise in automation, measurement and control.
The aim is to help manufacturers improve operational efficiency, accuracy and visibility.
PROVEN IN OPERATION
Running in real plants.
Global leaders
BASF-YPC
Chemicals
Receiving, putaway, picking and delivery-gate checks in an operating chemical warehouse.
Global leaders
Baosteel Gas
Chemicals
Every steel gas cylinder identified, tracked and alerted with UHF RFID, in use for more than three years.
Scaling leaders
Chemicals producer
Chemicals
Rolling out the forklift RFID warehouse solution proven at BASF.
Scaling leaders
Optical connectivity manufacturer
Optical components
An MES managing 300 to 500 assembly work positions.
Founder-led innovators
Sengong
Materials · Films
Water-soluble films for detergent capsules and packaging
CM Venture portfolio company ↗Founder-led innovators
Compound Semiconductor
Materials · Wafers
Diamond thermal materials for more powerful chips
CM Venture portfolio company ↗Founder-led innovators
INNOAERO
Materials · Wires
Alloy discovery and manufacturing for demanding applications
CM Venture portfolio company ↗EXPLORE YOUR OPERATION
Where could better
data help your plant?
Tell us about your warehouse, your lines or your quality challenges.
Email info@thingple.com ↗